there is usually a perfect spot to be in just in front of the breaking wave

Surfing

Home Depot Surfboard Shaping Project - Part 4

side view of rails

We’re back talking about my Home Depot Surfboard Shaping Project!

Once dry, I removed the clamps and immediately felt a difference in the boards rigidity! It still had some spring in it but it was more of a parabolic feel than a structurally weak feel. I took down some of the excess epoxy with some sand paper and saw that there was a 1/4” ridge that the deck pad now created. Esthetically, it looked like crap so I decided to fill it in. In retrospect I should have added foam or used a router to remove some of the material before laying the deck down but that’s the price of trial by fire.

Due to budget and timeline I ended up filling in the rails with marine bondo. Three coats and a lot of sanding later, it did the trick and doesn’t look too bad. However, it did add significant weight to the board; it just means we’ll sit a little lower in the water and go a bit faster than the average fish. She’s now ready for glassing and fins…water test is right around the corner, I can’t wait…stay tuned for more.

first coat of bondo

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Discussion

13 comments for “Home Depot Surfboard Shaping Project - Part 4”

  1. So how did the Home Depot fish turn out? Don’t leave us hanging!

    Posted by H | January 9, 2009, 6:54 pm
  2. Come on, let’s hear it!

    Posted by IrishSurfer | January 19, 2009, 7:56 am
  3. when will the next part be up. i cant wait to find out.

    Posted by Max | February 2, 2009, 3:25 pm
  4. Hey guys - looks like Garage Shaper has the board getting glassed up by a local glasser. (Support your local shop!) That’s the delay. Give him some time - in the meantime, sign up for the DailyStoke daily alerts, in the right column and you’ll know when there’s more stuff!

    Posted by Surfing HQ | February 2, 2009, 3:49 pm
  5. the ultimate do it your selfer! no limit to what you can attempt to shape a board from.

    Posted by J | April 21, 2009, 8:49 am
  6. That nose looks pretty full. I’d like to know which HD sells the pink. The one in Encinitas does not.

    Posted by ScottC | April 21, 2009, 12:21 pm
  7. A man who used pink foam to solve his blanks problem… Clever.

    Posted by Heather | April 26, 2009, 8:51 pm
  8. Always great to hear a first-time-shaping story. Hopefully you will avoid the usual delamination issues associated with using extruded polystyrene foam (hint: next time, or this time if it is not too late, leave the blank rougher before glassing). Good luck and keep us posted on the results!

    Posted by Sak | May 2, 2009, 3:49 pm
  9. So, where are the last stages of it? Did you get in the water with it or what?

    Posted by pedro | June 28, 2009, 12:22 pm
  10. ah, he fronted and didnt even use it

    Posted by rockaway jen | October 1, 2009, 7:57 pm
  11. He failed @ the fins (my theory)……What a let down after such a great idea

    Posted by morgan ray | October 29, 2009, 10:43 am
  12. Interesting, but I was wondering if he should have placed something in the metal of the two pieces of foam for the support instead of on top, I am curious how this is going to turn out.

    See Ya,Zefrey

    Posted by Zefrey Love | January 8, 2010, 9:27 pm
  13. Wow, come on, finish the story! I might try a mini-simmons. How did the fins go? And rigidity?
    Good luck!

    Posted by Mitch | February 1, 2010, 4:49 pm

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